Aluminum is a lightweight and versatile material that plays an integral role in the industrial and manufacturing industries. Many of the components in advanced aeronautical and medical equipment are made from aluminum. Forming these parts manually can be a complex process, so you should consider incorporating hydroforming into your processing routine.
Hydroforming utilizes a rubber diaphragm instead of a metallic female die. Pressurized liquid forces the male component of the die through the female component, creating a smooth finish. This unique equipment allows hydroforming to offer a number of benefits to companies opting to incorporate the process into their fabrication routine.
Hydroforming reduces component damage.
Putting sheets of aluminum through a die cutter can create individual components, but it can also leave the surface of these components scratched and marred. Additional finishing is required to smooth out these scratches, adding to your production time.
The rubber die component used during hydroforming glides smoothly across the surface of your aluminum sheets. This reduces the amount of damage that occurs during fabrication and eliminates the need for intensive finishing.
Hydroforming can accommodate unique shapes.
Many of the components used in advanced machinery must meet exact specifications in order to ensure the safety of the machinery as a whole. Hydroforming allows aluminum sheets to be transformed into components with unique shapes and difficult angles.
Manual fabrication is not required, eliminating the possibility that human error will result in component deviations that will render components useless. You will be able to expand your production processes to include oddly-shaped components with confidence when you utilize hydroforming techniques in your fabrication shop.
Hydroforming makes fabrication more affordable.
Increasing the sale price of individual aluminum components might not be feasible. In order to increase profits, you must find ways to reduce the amount of money spent per part during fabrication. Hydroforming can easily accomplish this task.
By reducing the amount of time and labor required to create functional, aesthetically pleasing components, hydroforming can add to the profitability of your company over time.
The right fabrication techniques can make all the difference when it comes to transforming sheets of aluminum into useful components. Hydroforming allows your company to take advantage of some substantial benefits when created the intricate and durable aluminum components used in jet engines, light reflectors, or gyroscopes.
Add hydroforming to your fabrication processes to reduce operating costs and improve the quality and consistency of your aluminum components in the future. Speak with a company like Garelick Steel for more information.
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